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Services›Predictive Maintenance & OEE

Predictive Maintenance & OEE

We connect machine data, maintenance history, OEM specifications and production information to understand equipment health.

Using AI-powered analysis, we help identify abnormal machine behaviour, plan maintenance activities, investigate recurring failures and measure Overall Equipment Effectiveness (OEE).

Discuss your problem What we deliver
Illustration of a press line flagged for a check, a vibration trend with an anomaly, an OEE gauge and a maintenance schedule
“We understand machine problems only after they start affecting production.”

Does your business work this way?

  • Warning signs go unnoticed

    Small changes in temperature, vibration or operating conditions are missed.

  • Machine performance declines

    Cycle times increase and production efficiency drops.

  • Equipment breaks down

    Production stops and maintenance teams investigate the failure.

  • Recovery takes longer

    Spare parts, maintenance resources and production schedules are affected.

From breakdowns to planned uptime.

AI-Powered Predictive Maintenance

Analyse machine readings, operating history and fault patterns to identify abnormal conditions and potential failure indicators.

Failure risk rising
  • OEM Scheduling

    Service intervals and inspections.

  • OEE Monitoring

    Availability, performance and quality.

  • Spare Parts Planning

    Parts availability and requirements.

  • Root-Cause Analysis

    Investigate recurring failures.

How this engagement runs.

Equipment Intelligence01Collect02Analyse03Predict04Improve
  1. Collect

    Capture machine data and operating conditions.

  2. Analyse

    Understand trends and abnormal behaviour.

  3. Predict

    Identify potential risks and maintenance indicators.

  4. Improve

    Plan maintenance and review equipment performance.

See machine performance at a glance.

Machine Performance Overview

  • Line 2
  • Shift A
  • This week
  • Illustrative
  • Availability

    92%

  • Performance

    86%

  • Quality

    98%

Illustrative OEE

OEE = Availability × Performance × Quality. Example figures only, not actual customer data.

77.5%

From machine signals to connected decisions.

  • PLC · SCADA · Sensors

    Machine signals and operating data

ASTR AI

Machine and production intelligence

  • Anvaya

    Maintenance & inventory

  • Digital Twin

    Equipment visualisation

  • ASTR Reporting

    Performance analytics

What changes for your team.

  • Fewer unplanned stoppages.
  • One shared view of OEE losses.
  • Maintenance planned, not rushed.
  • Spares available when needed.

Built on

  • ASTR ProductionRecipes, BOMs, work orders, job cards
  • Machine Digital Twin3D/2D twin with PLC and SCADA
  • ASTR ReportingPlain-language reports on any device

Related services

  • PLC, SCADA & Hardware
  • Digital Twin

How We Build Your Maintenance Intelligence.

We start by understanding your business from the ground up, analysing existing workflows, identifying challenges and uncovering opportunities for improvement. We then design the solution architecture, review it with your team, gather feedback and approvals, and only then move into engineering, implementation and continuous improvement.

  1. 1

    Understand your business

    Step 01 · Discover

    We start from the ground up, learning how your business really works today.

    Understand your business illustration
  2. 2

    Analyse workflows

    Step 02 · Analyse

    We study existing workflows, identify challenges and uncover opportunities for improvement.

    Analyse workflows illustration
  3. 3

    Design the architecture

    Step 03 · Design

    We design the solution architecture around your requirements and processes.

    Design the architecture illustration
  4. 4

    Review & approve

    Step 04 · Align

    We review the design with your team, gather feedback and get approval before we build.

    Review & approve illustration
  5. 5

    Engineer & implement

    Step 05 · Build

    Development, integration, testing, deployment and onboarding.

    Engineer & implement illustration
  6. 6

    Improve continuously

    Step 06 · Evolve

    We keep refining the solution as your operations and requirements evolve.

    Improve continuously illustration

We don't build first and understand later. We understand first, design together and build what your business actually needs.

Book a Demo

Let's talk about your operations.We Love Talking Tech and Business.

Whether you're ready to onboard or just exploring - drop us a message. We respond within one business day.

Email
info@trikaan.com
Phone
+91 90362 22022
Office
657/23, 13 Cross, Asha Township, Doddagubbi, Hennur Road
Bengaluru, Karnataka 560077, India
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