PLC, SCADA & Hardware Integration
We connect PLCs, SCADA systems, industrial machines and sensors to capture raw operational data and transform it into meaningful visualisations and real-time insights.
With a dedicated Production AI Intelligence System, we go beyond monitoring to analyse production performance, identify operational issues and support smarter production decisions.
“We collect machine and production data, but lack the intelligence to understand, visualise and improve our entire production operation.”
Does your business work this way?
We cannot monitor machine status and operating parameters in real time.
Raw PLC and sensor data is difficult to understand and analyse.
Machine faults and abnormal operating conditions are detected too late.
We struggle to identify where production time and efficiency are being lost.
We have production data, but lack dedicated AI intelligence to analyse it and guide better decisions.
We cannot see the complete picture of machine performance, production output and operational efficiency in one place.
Your shop floor, connected and visible.
From PLC logic and SCADA screens to data acquisition, live dashboards and a dedicated Production AI Intelligence System, we turn machine signals into insights your teams can act on.
01
PLC Programming & Configuration
Develop and configure PLC logic for machine automation, control sequences and industrial processes.
02
SCADA Development & Monitoring
Build SCADA interfaces for real-time machine monitoring, operating parameters, alarms and production activities.
03
Industrial Data Acquisition
Collect raw operational data from PLCs, sensors and machines and structure it for analysis.
04
Real-Time Data Visualisation
Transform raw machine data into interactive dashboards, charts, trends and visual reports.
05
Production AI Intelligence System
Build a dedicated AI-powered intelligence layer for production that analyses machine data, production output, downtime and process performance to identify patterns, highlight issues and support operational decisions.
06
Production Analytics & Performance Intelligence
Analyse OEE, machine utilisation, cycle times, downtime and production efficiency to help teams understand and improve performance.
We don't stop at connecting machines or displaying data. We turn shop-floor information into production intelligence that helps teams understand what is happening, why it is happening and where improvements are possible.
From Traditional Machines to Smart Manufacturing
- Legacy machine
- Sensors & PLC
- SCADA
- Live dashboards
- AI production intelligence
Old Machines, Limited Visibility
Many factories still operate reliable legacy machines that were never designed for modern digital monitoring. Replacing all that equipment can be expensive and unnecessary.
- Integrate existing machines with PLCs, sensors and communication devices.
- Capture machine parameters without replacing the entire machine.
- Bring legacy equipment data into modern SCADA systems.
- Create live dashboards to visualise machine status, output and performance.
- Add AI-powered production intelligence to analyse the collected information.
The result: Make existing machinery smarter without necessarily replacing it.
From Raw Machine Data to Production Intelligence
- Raw machine readings
- Data collection
- Graphs & trends
- Pattern detection
- Production AI Intelligence
Data Everywhere, Answers Nowhere
A factory may generate thousands of machine readings every day. Temperature, pressure, speed, vibration, cycle time and production output all create valuable information. But raw numbers alone don't explain what is happening.
- Collect raw data from machines, PLCs and industrial sensors.
- Convert complex readings into understandable graphs, trends and dashboards.
- Identify unusual operating patterns and production variations.
- Use a dedicated Production AI Intelligence System to analyse machine and production data.
- Help teams investigate performance losses, recurring faults and production bottlenecks.
The result: Move from simply collecting machine data to understanding and improving the entire production operation.
Don't replace everything to become intelligent. Connect what you have, understand what it produces, and build the intelligence to improve what comes next.
How this engagement runs.
Phase 1
Survey the floor
We list every machine, controller and network on site.
Phase 2
Connect a pilot line
One line connected end to end and validated with your team.
Phase 3
Scale to the plant
The same pattern rolled out across lines and plants.
Phase 4
Act on the data
OEE, maintenance and alerts turned on in ASTR.
What changes for your team.
- Live status for every connected machine.
- Downtime captured with a reason, automatically.
- Counts and output without manual tallies.
- A foundation for predictive maintenance.
How We Build Your Production Intelligence.
We start by understanding your business from the ground up, analysing existing workflows, identifying challenges and uncovering opportunities for improvement. We then design the solution architecture, review it with your team, gather feedback and approvals, and only then move into engineering, implementation and continuous improvement.
- 1
Understand your business
Step 01 · Discover
We start from the ground up, learning how your business really works today.
- 2
Analyse workflows
Step 02 · Analyse
We study existing workflows, identify challenges and uncover opportunities for improvement.
- 3
Design the architecture
Step 03 · Design
We design the solution architecture around your requirements and processes.
- 4
Review & approve
Step 04 · Align
We review the design with your team, gather feedback and get approval before we build.
- 5
Engineer & implement
Step 05 · Build
Development, integration, testing, deployment and onboarding.
- 6
Improve continuously
Step 06 · Evolve
We keep refining the solution as your operations and requirements evolve.
We don't build first and understand later. We understand first, design together and build what your business actually needs.
Book a DemoLet's talk about your operations.We Love Talking Tech and Business.
Whether you're ready to onboard or just exploring - drop us a message. We respond within one business day.
- info@trikaan.com
- Phone
- +91 90362 22022
- Office
- 657/23, 13 Cross, Asha Township, Doddagubbi, Hennur Road
Bengaluru, Karnataka 560077, India - Follow us