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Services›Costing & Margin Intelligence

Costing & Margin Intelligence

We build costing and margin systems that capture material, labour, machine and overhead cost for every order, product and customer.

You see estimated against actual cost while work is still in progress, so pricing, discounts and customer priorities are decided on real margins rather than assumptions.

Discuss your problem What we deliver
Illustration of an order cost build-up chart showing price, cost and margin with a cost breakdown card
“We know our revenue every month, but we are never fully sure which orders actually made money.”

Does your business work this way?

  • Quotes are priced on experience rather than actual cost.

  • The actual cost of a job is known only after it is closed.

  • Material price changes are not reflected in product cost.

  • Some customers look profitable but are not.

  • Overheads are spread across products by guesswork.

  • Margin leakage is noticed only at year end.

Know your real margin on every order.

  • 01

    Estimate costing

    Build quotes from BOMs, process routes, rates and overheads.

  • 02

    Actual job costing

    Capture actual material, labour and machine cost as work progresses.

  • 03

    Estimate versus actual

    Compare quoted and actual cost to see exactly where margin is lost.

  • 04

    Product & customer profitability

    See margin by product, customer, region and order type.

  • 05

    Overhead allocation

    Allocate overheads using clear rules your finance team agrees on.

  • 06

    Margin dashboards

    Track margin trends and get alerts when jobs go over budget.

Where the margin went: an example.

An order quoted at ₹5.8 L with an estimated cost of ₹4.2 L closes at an actual cost of ₹4.4 L. The system shows exactly which cost moved, so the next quote is priced correctly.

  • 01

    Material

    Estimated ₹2.4 L, actual ₹2.6 L. The steel price increase was not reflected in the quote.

  • 02

    Labour

    Estimated ₹1.1 L, actual ₹1.1 L. On plan.

  • 03

    Overheads

    Estimated ₹0.7 L, actual ₹0.7 L. On plan.

Illustrative example. Figures are not customer data.

How this engagement runs.

  1. Phase 1

    Collect rates

    Rates, overheads and allocation rules agreed with finance.

  2. Phase 2

    Build sheets

    Cost sheets for your main products validated.

  3. Phase 3

    Connect actuals

    Production consumption and time linked to cost.

  4. Phase 4

    Review margins

    Monthly margin review by product and customer.

What changes for your team.

  • Quotes backed by real cost.
  • Loss-making orders spotted early.
  • Price changes reflected the same day.
  • Margin visible to sales and management.

Built on

  • ASTR ProductionRecipes, BOMs, work orders, job cards
  • AnvayaConnected business operations
  • ASTR ReportingPlain-language reports on any device

Related services

  • Drawing to Production
  • Manufacturing Solutions

How We Build Your Costing System.

We start by understanding your business from the ground up, analysing existing workflows, identifying challenges and uncovering opportunities for improvement. We then design the solution architecture, review it with your team, gather feedback and approvals, and only then move into engineering, implementation and continuous improvement.

  1. 1

    Understand your business

    Step 01 · Discover

    We start from the ground up, learning how your business really works today.

    Understand your business illustration
  2. 2

    Analyse workflows

    Step 02 · Analyse

    We study existing workflows, identify challenges and uncover opportunities for improvement.

    Analyse workflows illustration
  3. 3

    Design the architecture

    Step 03 · Design

    We design the solution architecture around your requirements and processes.

    Design the architecture illustration
  4. 4

    Review & approve

    Step 04 · Align

    We review the design with your team, gather feedback and get approval before we build.

    Review & approve illustration
  5. 5

    Engineer & implement

    Step 05 · Build

    Development, integration, testing, deployment and onboarding.

    Engineer & implement illustration
  6. 6

    Improve continuously

    Step 06 · Evolve

    We keep refining the solution as your operations and requirements evolve.

    Improve continuously illustration

We don't build first and understand later. We understand first, design together and build what your business actually needs.

Book a Demo

Let's talk about your operations.We Love Talking Tech and Business.

Whether you're ready to onboard or just exploring - drop us a message. We respond within one business day.

Email
info@trikaan.com
Phone
+91 90362 22022
Office
657/23, 13 Cross, Asha Township, Doddagubbi, Hennur Road
Bengaluru, Karnataka 560077, India
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