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Services›Digital Twin & 3D Plant Modelling

Digital Twin & 3D Plant Modelling

We transform warehouses and production facilities into intelligent digital environments. Visualise every machine, product, storage location, production stage, material movement and process parameter.

Configure, modify and expand your digital models with AI-assisted engineering as your operations evolve.

Discuss your problem What we deliver
Pencil sketch of an engineer at a desk reviewing a 3D part model and technical drawings on a monitor
“We know what happens in our factory, but can we see exactly where, why and how it happens?”

Does your business work this way?

  • We cannot visually track where products are located inside the warehouse.

  • We struggle to identify where material losses, breakages and production wastage occur.

  • We cannot see machine-wise production percentages and operating conditions in one model.

  • Understanding cooling periods, testing stages and process durations requires manual tracking.

  • By-products, material flow and dependencies between production stages are difficult to map.

  • Changing factory layouts or adding machines requires repeated manual modelling.

  • We cannot visualise the complete journey of a product from raw material to finished goods.

Your Entire Warehouse and Production, Digitally Mapped.

  • 01

    2D & 3D Warehouse Modelling

    Visualise warehouse layouts, storage racks, zones, product locations and available quantities.

  • 02

    Production Line Modelling

    Map machines, production stages, material movement and the complete manufacturing process.

  • 03

    Product & Material Tracking

    Visualise where products, raw materials, work-in-progress and finished goods are located.

  • 04

    Machine Performance Mapping

    Display machine-wise production percentages, operating conditions, capacity and performance information.

  • 05

    Process & Time Mapping

    Configure cooling periods, processing durations, testing stages and stage-wise requirements.

  • 06

    Material & By-product Mapping

    Map raw materials, intermediate products, finished products, by-products and their movement across production stages.

  • 07

    Loss & Breakage Mapping

    Identify and visualise where material losses, breakages and wastage occur, using connected operational records.

  • 08

    AI-Assisted Model Configuration

    Add machines, modify layouts, change production stages and expand 2D/3D models without rebuilding the entire model each time.

From Physical Operations to an Intelligent Digital Environment.

  1. Phase 1

    Map Your Facility

    Build the 2D layout of your warehouse and production facility, including machines, storage locations, workstations and movement paths.

  2. Phase 2

    Build the 3D Environment

    Convert the layout into a detailed 3D model with configurable machines, equipment, storage zones and production stages.

  3. Phase 3

    Configure Every Process

    Map product movement, quantities, machine percentages, cooling times, testing, breakage, wastage and by-product generation at each stage.

  4. Phase 4

    Connect Operational Data

    Connect relevant machine, production and warehouse information to the model through supported integrations with PLC, SCADA, Anvaya and other systems.

  5. Phase 5

    Modify and Expand with AI Assistance

    Add new machines, rearrange layouts, modify process stages and create updated model configurations without starting the modelling process from scratch.

One Digital Model. Multiple Sources of Intelligence.

  • Anvaya

    Warehouse locations, inventory quantities, product movement, purchase and production transactions.

  • ASTR AI

    Production analysis, process intelligence, operational insights and AI-assisted interaction.

  • PLC & SCADA

    Machine signals, operating parameters, production output and equipment status.

Your digital twin

One 2D/3D model of your warehouse and production, fed by every connected source.

What Changes for Your Team

Don't Just Look at Your Factory. Understand Every Part of It.

  • See exactly where products and materials are located.
  • Understand quantities, movement and storage utilisation.
  • Visualise every production stage and its dependencies.
  • Track machine-wise performance and process parameters.
  • Understand breakage, wastage and by-product movement.
  • Add machines and modify layouts as your facility grows.
  • Explore your complete production and warehouse environment in 2D and 3D.

We don't just create 3D models. We map how your entire operation works, connect the data behind it and make every stage configurable, visual and intelligent.

Built on

  • Machine Digital Twin3D/2D twin with PLC and SCADA
  • ASTR DrawingDrawings to parts, BOM and cutting lists

Related services

  • PLC, SCADA & Hardware
  • Maintenance & OEE

How We Build Your Digital Twin.

We start by understanding your business from the ground up, analysing existing workflows, identifying challenges and uncovering opportunities for improvement. We then design the solution architecture, review it with your team, gather feedback and approvals, and only then move into engineering, implementation and continuous improvement.

  1. 1

    Understand your business

    Step 01 · Discover

    We start from the ground up, learning how your business really works today.

    Understand your business illustration
  2. 2

    Analyse workflows

    Step 02 · Analyse

    We study existing workflows, identify challenges and uncover opportunities for improvement.

    Analyse workflows illustration
  3. 3

    Design the architecture

    Step 03 · Design

    We design the solution architecture around your requirements and processes.

    Design the architecture illustration
  4. 4

    Review & approve

    Step 04 · Align

    We review the design with your team, gather feedback and get approval before we build.

    Review & approve illustration
  5. 5

    Engineer & implement

    Step 05 · Build

    Development, integration, testing, deployment and onboarding.

    Engineer & implement illustration
  6. 6

    Improve continuously

    Step 06 · Evolve

    We keep refining the solution as your operations and requirements evolve.

    Improve continuously illustration

We don't build first and understand later. We understand first, design together and build what your business actually needs.

Book a Demo

Let's talk about your operations.We Love Talking Tech and Business.

Whether you're ready to onboard or just exploring - drop us a message. We respond within one business day.

Email
info@trikaan.com
Phone
+91 90362 22022
Office
657/23, 13 Cross, Asha Township, Doddagubbi, Hennur Road
Bengaluru, Karnataka 560077, India
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