Industry Intelligence
Industry-specific solutions. Powered by ASTR.
From Ingredients to Finished Products Powered by ASTR.
Food & Beverage Intelligence for Consistent, Connected Manufacturing
Transform recipes, ingredient data and production processes into intelligent food manufacturing operations. ASTR connects product formulation, procurement, batch production, quality control, inventory, packaging and distribution to improve product consistency, traceability and operational efficiency.
Every ingredient. Every recipe. Every batch tracked with intelligence.
Using process intelligence, predictive analytics and AI-powered insights, ASTR helps food and beverage manufacturers manage recipes, production processes, material requirements, food safety standards and supply chain operations with greater visibility and precision.
- Recipe & Formulation Intelligence
- Inventory & Procurement Intelligence
- BOM & Material Planning
- Quality & Food Safety Intelligence
- Production Intelligence
- Batch Tracking & Traceability
- PLC & SCADA Integration
- Shelf-Life & Expiry Management
- AI-Powered Manufacturing Insights
- Production & Cost Intelligence
- AI Scheduling and Work order
ASTR · Recipe & Lot
Recipe · Mango drink 200 ml
- Water82%
- Mango pulp12%
- Sugar5%
- Acidity regulator1%
- Others1%
20,000 L
Lot size
98.2%
Process yield
1 lakh
Packs planned
200 ml cartonShelf life 9 monthsLot 20,000 LCCPs mapped
Recipe scaled to lot, 7 ingredients, 2 packing materials, critical control points mapped
Bill of materials
Mango drink · per 1,000 L
- Water
- 820 L
- Mango pulp
- 120 kg
- Sugar
- 50 kg
- Citric acid
- 3 kg
- Cartons 200 ml
- 5,000
- Straws
- 5,000
- Shippers
- 209
Lot size20,000 L
Cost per pack
Auto-calculated from recipe
- Ingredients
- ₹ 4.20
- Packing
- ₹ 3.10
- Processing
- ₹ 1.20
- Cold chain
- ₹ 0.90
- Overheads
- ₹ 0.60
Margin at MRP ₹ 20₹ 10.00
Production run
Lot L-1108 · Filling line 2
- BlendingDone
- PasteurisationDone
- FillingIn progress
- LabellingNext
- Food safety checkNext
- DispatchNext
Plan adherence95%
Lot traceability
Lots by expiry month
JanFebMarApr
- Lots on hold
- 1
- Recall drill
- Passed
Traceability100%
Food & Beverage
What we hear on Food & Beverage floors.
Variable raw materials, perishable stock and food-safety rules make yield and traceability the difference between profit and loss.
- Raw material quality varies lot to lot.
- Yield and wastage are estimated, not measured.
- Weighbridge entries disconnected from stock and cost.
- Food-safety and shelf-life records kept on paper.
- Many SKUs and pack sizes to plan across.
Phase by phase
How ASTR helps Food & Beverage teams in every phase.
- 1PlanOrders to schedule
Production plans by SKU and pack size from orders and seasonal demand, balanced against tank, line and storage capacity.
- 2EngineerDesign, BOM, recipe
Recipes with ingredient ratios, process parameters such as temperature, time and pressure, and critical control points.
- 3SourceMaterials & suppliers
Weighbridge intake, lab tests on incoming lots and supplier grading tied to price.
- 4MakeShop-floor execution
Batch and continuous process tracking, from crushing and refining to blending and filling, with yield at every stage.
- 5InspectQuality & compliance
Critical control point monitoring, lab results, hold-and-release and lot-level traceability.
- 6MaintainMachines & uptime
Preventive maintenance on expellers, boilers, fillers and packing lines, with energy tracked per unit produced.
- 7DeliverDispatch & traceability
First-expiry-first-out dispatch, batch labels, distributor orders and returns.
- 8ImproveInsights & cost
Yield by stage, wastage, cost per kg or litre and margin by SKU.
Use cases
- Edible oil crushing & refining
- Dairy
- Bakery & snacks
- Beverages
- Spices & flour milling
- Ready-to-eat
What you track
- Yield by stage
- Wastage
- Cost per kg / litre
- Shelf-life compliance
- Line OEE
- Energy per unit
